Flat Plate Aluminum Plastic Automatic Blister Packing Machine
|FOB Price:||US $200-1,000 / Piece|
|Min. Order:||1 Piece|
|Min. Order||FOB Price|
|1 Piece||US $200-1,000/ Piece|
|Production Capacity:||50000 Sets Per Year|
|Transport Package:||Wooden Case|
|Payment Terms:||L/C, T/T, Western Union, Paypal, Money Gram|
- Model NO.: BPM88
- Frequency: 50Hz
- Heating Power: 1150W
- Temp. Control Accuracy: ±5ºC
- Ambient Temperatur: Room Temperature to 35ºC
- Maximum Power Consumption: 1300W
- Specification: 350mm× 360mm× 365mm
- HS Code: 903149909
- Power: 220V
- Heating Mode: Electric Furnace
- Temp. Control Range: (0 to 520)ºC
- Test Furnace: One Furnace with Four Holes
- Relative Humidity: Less Than 85%
- Trademark: labmen, OEM
- Origin: China
1, adjustable stroke, mold positioning groove positioning, easy to replace the mold, contact heating, blow molding positive pressure.
2, automatic cutting, according to the user's design requirements of the various molds and under the feeder.
3, the cylinder heat sealing, heat sealing machine automatically shut down, will not burn packaging, to extend the mechanical life.
4, select the tangent indentation, fight batch number and waste recycling device.
5, the machine uses the robot arm feed, linear reciprocating, synchronized accurate and reliable.
6, stepless frequency adjustment, PC circuit panel (can be equipped with human-machine interface).
Main institutions and roles
The main body of the machine includes: body, aluminum foil support, forming heating, roll mold mechanism, feeder, PVC bracket, heat sealing net, stepping mechanism, transmission mechanism, punching mechanism, lot number, electrical control box
1, the fuselage: fuselage mainly by the base and wall panels, the main machine, in order to support all other parts.
2, aluminum plastic reel: including aluminum foil reel and plastic reel in two parts. The drum is mainly composed of a cylinder body, a stator, a brake ring and an adjusting nut. The two ends of the cylinder are supported on the support shaft by a rolling bearing, which is the rotating part of the drum. When the plastic film or aluminum foil is pulled, The coil on the reel is free to rotate. Stator inside and outside the stator, slip sleeve on the cylinder outside the cylinder, and fixed by the fixed screw in the cylinder at any position, for the installation of different width of the coil material. The brake ring is mounted on the outer cylindrical surface of the cylinder body and is fixed on the support plate as a reel in the stationary part for braking the cylinder body, tightening or withdrawing the four adjusting screws on the outer circumference of the brake ring, Can increase or reduce the braking force on the cylinder to be pulled film or aluminum foil to obtain the necessary tension, adjust the nut in the bearing country and set in the outer cylindrical cylinder surface, and with a bearing and Copper body connection, in the case of rotation of the cylinder, turn the adjustment nut, the cylinder can achieve axial movement, used to adjust the lateral position Zheng material. The support shaft is fixed on the support plate, and the support plate is fixed on the machine body to constitute the supporting body of the reel.
3, the use of positive pressure forming, heating using flat heating.
4, roll die: the key components of the machine, it and plastic heaters, heat sealing roll with the network, has completed the blister forming, hot sealing process. The components mainly by the roll die, roll die shaft, valve plate and the moon on the vacuum and cooling system components. Roll die with hard aluminum manufacturing, the surface distribution of the bubble nest, drilling bottom of the hole, through the moon valve plate and the vacuum suction tube connected to the bubble through the plastic film through the heating section of the film after heating softening , Was sucked into a blister. Roll mold set on the roll axis, with nut tight, change drugs, as long as the open roll mold seal cover nuts, you can replace the roll die. Roller die axis with inlet and drain. Cooling water through the channel into the roll, play a cooling effect.
5, feeder: It is mainly expected by the material, trough, disk brush, roller brush and DC motor and other components, materials used to store drugs. Open the gate, the drug itself into the trough, and then by rotating the plate around the vertical axis of the three drugs will brush into the shape of the blister brush, the three plate brush trajectory was a star line rotation to increase the filler filling rate, roll Brush around the horizontal axis in a clockwise direction, placed in the feeder outlet, the film failed to enter the blister of drugs into the blister or brush back to the feeder.
6, heat sealing anilox roller: heat sealing anilox roll and roll die with the film and aluminum foil to complete the hot sealing work, heat sealing roller mainly by the anilox roller compression spring, clutch and bracket and other components, textured The roller body is equipped with six heating tubes, the work of heating anilox roller, and then into the surface of the hot-melt hot melt adhesive melting aluminum foil at both ends of the box bearing to the bracket chute, with compression spring compression textured Roll. Work, so that anilox roller close to the suction roller mold, so that the heat into the heat sealing film and aluminum foil to achieve pressure seal. Clutch device includes cam and fork, the cam counterclockwise rotation, the fork to the square bearing to the right, reverse compression compression spring, anilox roller will leave the roll die, when there is no plastic film and aluminum foil into or not at the same time In case of heat sealing, the anilox roller and the roll die must avoid contact, otherwise the anilox roller and roll die may be damaged.
7, the number of devices: batch number set in the die, the cavity above the long side hole, rectangular hole into the steel clip, steel word by the word clip into one, the outer end of the word folder with a pressure plate to suppress, On the adjustment screw used to adjust the print batch number pressure, mold cavity above the two adjustment screw, remove the steel clip, put the word steel, re-installed on the plate can be,
8, stepping mechanism: institutions for the blanking process of intermittent feed mechanism by intermittent movement and stepping roller composition. The continuous movement of the transmission mechanism is converted into intermittent movement by using a sheave, and a bubble groove is formed on the surface of the stepping roller body, and the bubble tank is combined with the plastic bubble belt to draw the bubble belt. Stepping roller and die must be strictly coordinated movement, step roller drum must be in the die return time for feed transport. When the movement is not coordinated, first release the intermittent movement of the gear plate (in the gear box), swing gear support plate, the gear disengagement, and then adjust the feed time.
9, transmission: the institutions include the main motor, tower wheel transmission, cycloid reducer and transmission gears and so on. The main electric transmission through the gear transmission force will be passed to the roll, step and punching institutions institutions.
10, die institutions: the body is the plastic foam with a blank plate into the finished product packaging, which is mainly on the crank rod body, the template (punch), cavity and blade components, by the crank link mechanism in the mold Reciprocating motion, by the template and the cavity will be blunt with a blanking plate, the blade installed in the lower side of the template, with the movement in the template cutting bubble edge.
Switch and instrument functions:
1, Toggle the power switch, turn on the power.
2, press the main motor button switch, start the main motor.
3, turn off the main motor button switch, the main motor stops.
4, open the forming switch heater connected, temperature controller work, temperature 90 ~ 150 degrees.
5, open the feeder motor rotary switch, on-demand adjustment speed.
6, press the heat sealing switch to power, temperature control work, temperature 130 ~ 180 degrees.
Machine operation method:
1, the process:
The process of this machine is, first of all, after the plastic film heating software sucked into a blister, and then filled in the blister drugs, and aluminum foil blister hot this seal, and finally into the required size of the plate.
2, the operating procedures:
(1) dial the power switch, open the water supply valve;
(2) press the preheat switch, heater switch, forming temperature to 100 degrees.
(3) placed hard PVC film, slightly over the next step wheel.
(4) Press the main motor start switch, the PVC foam 4 meters long, press the main motor stop switch.
(5) the bubble into the machine with a bit, slightly stepping roller into the plexiglass guide on the die.
(6) when the temperature controller to be displayed in the temperature of about 150 degrees, the aluminum foil and hit the feeder feeder gate, the heater motor switch pressed.
(7) under the main motor start switch, close the anilox roller, the machine began full work.
3, mold replacement:
(1) Roll mold replacement
(2) cut off the water, open the lid on the two screws on the drain, remove the roll mold cavity water. Unscrew the five capscrews on the seal cover, remove the seal cap, remove the round nuts that hold the roll die with a special tool, pull out the spindle, and then install the roll die in reverse steps. Be careful not to scratch the surface of the rolling mold. Installation, should be coated with a little oil, and pay attention to check O-ring is intact. After installation, the lunar valve should be closely fitted with the roll die face.
(3) the replacement of step roll
(4) Unscrew the nut of the step roller and pull out the step roller.
(times / min)
|Blanking plate (Edition)||1||2||3-4|
|Production Capacity (Edition / Hour)||600-2100||1800-6000||3600-14400|
|Adjustable stroke range (mm)||10-100||100-130||10-160|
|Maximum molding area and depth (mm)||90×120×15||140×100×13||250×120×25|
|Volume of air pump flow (m3 / min)||≥0.25||≥0.36||≥0.38|
|power supply||380V 50Hz 4.5KW||380V 50Hz 6.5KW||380V 50Hz 8.5KW|
|Packing material specifications (mm)||Medicinal PVC||110×(0.15-0.5)||140×(0.15-0.5)||250×(0.15-0.5)|
|PTP aluminum foil||110×(0.02-0.035)||140×(0.02-0.035)||250×(0.02-0.035)|
|Overall dimension (mm)||1800×460×1070||2850×530×1450||3200×650×1450|